Email Us

How to save PCB assembly cost?

Table of Content [Hide]

    There are multiple factors that can affect PCB assembly costs, including surface finish, PCB size, number of layers and Via technology. Proper design of these components can help reduce costs while maintaining quality. For example, the more vias on a board, the higher the cost, and the smaller the vias, the higher the cost. Therefore, it is important for designers to carefully arrange the number and size of vias. In addition, different shapes of the board will also affect the price, generally square, rectangular such shapes than other special shapes cost less, so in the design of the PCB, if there is no need to do special shapes of the board, you can try to use the regular shape to do.

    PCB assembly comprehensive bill of materials

    Create a bill of materials (BOM) containing raw materials, components, assemblies and subassemblies required for PCB manufacturing and assembly is very important. An efficient BOM should contain the necessary data, such as part number, manufacturer's name, reference mark, description, quantity, packaging, footprint and comments, which can save a lot of assembly costs by placing large volume orders. Usually, PCB assemblers will provide BOM templates that you can simply fill in according to your PCBA requirements. We recommend adding component replacements to the BOM because the electronics industry is evolving rapidly with new upgrades replacing older components and it takes a long time to find replacements in the market. If you can provide the complete BOM as well as component replacement information.


    Find a reliable PCB assembler


    Working with a reliable PCB assembler can also save your assembly costs, a good assembler can help you reduce costs while ensuring assembly quality. But choosing the right assembler is not an easy task, here are some key considerations on how to choose a reliable PCB assembler: First, you should check their certifications to ensure that the PCB assembler's manufacturing capabilities and management practices can meet the high requirements, standards. Second, you should know what equipment they are using. The most advanced equipment can improve assembly efficiency and ensure high quality of assembly, for example, advanced SMT equipment ensures that components can be assembled with high precision. Finally, you should check whether the assembler has a good relationship with their suppliers. A stable supplier network ensures that you can get a good price and, more importantly, it ensures a stable supply of raw materials or electronic components to avoid delivery delays.

    Adjusting PCB assembly order quantity and delivery time

    According to the economy of scale, the more PCBAs you place, the lower the price you get. Therefore, before placing an order, it is best to make a scientific estimate of the demand for PCB assembly and understand its order volume. If the demand is high, it is best to place the order at once and not in batches. As for the delivery time, please make sure you have negotiated a specific date with the assembler. And let the supplier start the assembly as early as possible, otherwise the assembly time will be rushed and additional costs will be incurred.


    References



    Hot Electronic Contract Manufacturing Services
    Other Electrical Contract Manufacturing News
    • The Primary Role of Circuit Board PCBAMarch 18, 2025What is Circuit Board PCBA?PCBA stands for Printed Circuit Board Assembly. It is an essential part of electronic product manufacturing, referring to the process of soldering various electronic compone...view
    • Wearable Tech Wonders: Double-sided PCB Assembly in Fashionable DevicesDecember 20, 2023In the ever-evolving landscape of wearable technology, the marriage of style and functionality has become a defining factor in the industry. A crucial enabler of this seamless integration is the innov...view
    • How China Box Build Assembly Enhances Product DevelopmentFebruary 23, 2024As technology continues to evolve at a rapid pace, companies are constantly looking for ways to streamline their product development processes to stay ahead of the competition. One innovative solution...view
    • What is a Box Build Assembly?July 16, 2024The Box Build Assembly ProcessInitial DesignThe process begins with a detailed design phase, where engineers map out the layout and connections of the various components. This stage is crucial as it s...view
    • GreensTone’s new ERP system is officially launched on AugustSeptember 7, 2023As the world's leading provider of cloud computing and data management solutions, Oracle has joined hands with our company to usher in new changes. After a long period of research and development ...view
    • Why Are PCB Circuit Boards Mostly Green?April 7, 2023Green PCB boardsThe color on the surface of the PCB boards is actually the color of the solder mask. The solder mask can prevent the occurrence of component mis-soldering and delay the service life of...view
    0086-755-23215983-2006
    4F B5 XuJingChang Industry Zone HaoYe Rd. No.39, XinHe Street, FuYong District, Shenzhen, China